Free help & advice Learn more

100% Australian Owned and Operated

#1 Source for Industrial Adhesives and Sealants

  • Free shipping over $295

  • Free help & advice

  • 25+ Years of Reliability

  • Free In-Store Pick Up

Get 5% Off For a LIMITED TIME

5OFFNOW

Guide to Bonding Metals & Metal Adhesives

Guide to Bonding Metals & Metal Adhesives

Best Adhesive for Metal

Selecting the best adhesive for metal is rarely straightforward. There is no true one size fits all solution, because no two applications are identical. The type of metal being bonded plays a major role. Joint design and available bond area also matter, as do the materials being joined, whether that be metal to metal or metal to a dissimilar substrate such as plastics, elastomers or composites. On top of this, the bonded assembly must be able to withstand its working environment, including exposure to impact loads, vibration, movement, chemicals and temperature changes. All these factors need to be considered together to select an adhesive that will perform reliably in real world conditions.

This page provides an overview of the common metal bonding adhesive types. Detailed recommendations and product guidance can be found within the material specific sections linked below. For a tailored recommendation to your application contact our expert team.

Click the links below for information on bonding specific metals

  • Aluminium
  • Brass
  • Copper
  • Coated Metals
  • Galvanized Steel
  • Magnets
  • Mild Steel
  • Powder Coated
  • Stainless Steel

If your specific material is not listed here, please feel free to contact us, our team will be able to assist. 

If a link is not active yet, we are working on adding the content for that specific material.

Types of Adhesives Used for Bonding Metals

There are multiple adhesive technologies suitable for metals. Which one used depends on the specific material(s) and application requirements.

Methyl Methacrylate (MMA)

Methacrylate adhesives are high strength adhesives capable of bonding various metals. They provide excellent load bearing performance, impact resistance and durability. Methacrylate's also work well with dissimilar material bonding and are widely used in industry manufacturing and repairs.

Instant Adhesives (Cyanoacrylate)

Instant adhesives are fast curing, single component adhesives ideal for many metals where rapid handling strength is required. They are commonly used for small to medium components where high-speed assembly is necessary. 

UV Adhesives

UV adhesives are high clarity, single component adhesives. They cure on exposure to ultraviolet light and are ideal for applications requiring precise placement and clean bond lines. Although, UV adhesives require at least one substrate to be UV transmissive to work (except for Hybrid Dual Cure UV Adhesives like NEXTITE UV5305).

Structural Polyurethanes

Structural polyurethane adhesives provide flexible and durable bonds for metals. They can be exposed to vibration, impact or thermal movement. They are suitable for both metal to metal and plastic to metal bonding where toughness and environmental resistance are required.

Epoxy Adhesives

Epoxy adhesives offer high strength, excellent chemical resistance and good thermal stability. They are widely used where high strength, rigid bonds and long-term durability are critical.

MS Polymer

MS Polymer are single part construction adhesives that allow for long term durability and flexibility. They bond a wide range of metals and other substrates while also providing good resistance to weathering.

How to select the best glue for metal?

Selecting the best glue for metal starts with identifying the type of metal being bonded, as different metals have different bonding characteristics and can require different surface preparation. You also need to consider what the metal is being bonded to, along with joint design and available bond area. 

The service environment is just as important as the material itself. Exposure to impact, vibration, movement, chemicals, moisture and temperature changes will all affect adhesive performance and adhesive choice. Proper surface preparation is critical. By assessing these factors together you can select the correct adhesive that provides reliable, long term performance.

Surface Preparation Best Practices

Proper surface preparation is essential for achieving a reliable bond on metals. In most cases, a simple solvent wipe is best practice, as it removes oils, dust and handling contaminants that can prevent a good bond. We recommend using NEXTITE PROPREP Surface Preparation Cleaner as it is fast evaporating and non harmful to delicate surfaces.

Some metals will require the use of primers or extra surface preparation like grit blasting or surface abrasion for optimal adhesion. It is important to read the specific metal guide that you are looking to bond and checking whether the adhesive recommended will also require a primer. Identifying these will help ensure the correct preparation method is used and avoids premature bond failure.

Professional Adhesive Solutions for Metal Applications

NEXTITE Adhesives are designed to meet the demands of industrial, trade and manufacturing environments. Selecting the correct adhesive system ensures long term performance.

For detailed guidance and material specific metal bonding pages explore the links above.

Our team is always ready to help. Contact us to get expert advice on selecting the right adhesive for your materials and application.